Core Parameters of Instrumentation and Control

What is the Process Variable?

The process variable is a measurable quantity that reflects the state or condition of a process. Common process variables include:

  • Flow
  • Pressure
  • Temperature
  • Level
  • Quality (e.g., % O?, % CO?, pH)

Definitions and Units of Process Variables

  1. Flow

    • Definition: The volume or mass of fluid passing through a point per unit time under specified temperature and pressure conditions.
    • Measurement Methods: Positive-displacement meters, rate meters (e.g., turbine, ultrasonic).
    • Units:
      • Mass flow: kg/hr
      • Volumetric flow: liters/min, gallons/min, m³/hr
      • Gas flow: Normal cubic meters per hour (Nm³/hr)
  2. Pressure

    • Definition: Force exerted per unit area.
    • Formula: ( P = \frac{F}{A} )
    • Units: bar, Pascal (Pa), kg/cm², pounds per square inch (psi or lb/in²)
  3. Level

    • Definition: The height difference or amount of fluid within a container or vessel.
    • Units: meters (m), millimeters (mm), centimeters (cm), inches (in), percentage (%)
  4. Temperature

    • Definition: The degree of hotness or coldness of a substance or body.
    • Units:
      • Degree Celsius (°C)
      • Degree Fahrenheit (°F)
      • Kelvin (K)
      • Rankine (°R)
  5. Quality

    • Definition: Measures related to composition or characteristics of the fluid, such as chemical composition or physical properties.
    • Parameters include: pH, % CO?, % O?, conductivity, viscosity.
    • Units vary with parameter (e.g., % for gases, pH is unitless, Siemens/m for conductivity).